Sintered Tabular Alumina

Tabular alumina is aluminum oxide that has been heated to temperatures above 1,650 °C (3,000 °F). Composed of tabletlike crystals, it has high heat capacity and thermal conductivity as well as exceptional strength and volume stability at high temperatures. For these reasons, a major use of tabular alumina is in the production of high-quality refractories, the materials used for lining industrial furnaces. High-alumina refractories are used in the metal and glass industries in boiler installations, in large furnaces and kilns for smelting metals and firing glass, pottery and porcelain, and in the manufacture of building bricks.

Most refractories are produced in the form of brick, bonded and fired in furnaces. Some castable refractories are made in the form of mortars, usually tabular alumina with calcium aluminate cement as a binder. These mortars, called grog, are sprayed under pressure to form the linings of the steel industry’s electric and basic oxygen furnaces, ladles, and coke ovens and for steam boilers, rotary kilns, and many other high-temperature applications.

Specifications

Chemical Analysis %
Al2O3min99.30
Fe2O3max.0.10
SiO2max.0.20
TiO2 traces
B.D
Apparent Porosily
min.
max.
3.54 g/cm3 (uncrushed material)
5.00
Water absorptionmax1.50
 
Grain Size:1/2″-1/4″, 1/4″-8, 3-6, 6-10, 6-14, 8-14, 14-28, 28-48, -14, -28, -48, -100, -325 mesh 5-10, 2-5, 3-6, 2-3, 1-3, 1-2, 0.5-1, 0.2-0.6, 0-1, 0-0.5, 0-0.3, 0-0.2, 0-0.045 mm Other sizes according to requirements

Tabular Alumina Balls

Tabular alumina balls are sintered alpha alumina with very high-purity, high-density, fully shrunk, coarse crystalline alpha aluminas. When the internal crystalline structure of tabular alumina is examined, large plate-like or tablet-like crystals are apparent. The shape of these crystals gives “tabular” alumina its name.

Tabular alumina is produced by sintering ball-formed calcined alumina at a very high temperatures around 2040°C (3704°F), which is the fusion point of aluminium oxide. The alumina is formed from pure aluminum oxide. Practically all porosity and shrinkage is removed under such high temperature. Essentially tabular alumina is 100 percent alpha alumina (corundum).

These tabular alumina balls are then crushed, graded or screened, and ground to a wide range of granular or powdered particle-size distributions. Tabular Alumina can appear as white crystalline granules or powder. Depending on requirements, ball sizes are produced from 1/8 to 1 inch (tolerance ± 1 mm).

Application for Tabular Alumina Balls

  • Ideal in applications such as inert catalyst bed supports
  • Regenerative burner bed applications
  • Deep bed molten aluminium filtration
  • Heat exchange media
  • Catalyst reactor
  • Desiccant bed supports
  • Ballast under exposure to high temperature
  • Severe corrosive conditions

Specifications

Chemical Analysis %
Al2O3min99.30
Fe2O3max.0.10
SiO2max.0.40
TiO2 traces
B.D Apparent Porosilymin.
max.
3.54 g/cm3 (uncrushed material)
5.00
Water absorptionmax1.50

Types